航空发动机涡轮轴穿轧一体化成形理论与仿真成形质量分析
PDF下载 (275)胡 瑾,束学道,陈 潜.航空发动机涡轮轴穿轧一体化成形理论与仿真成形质量分析[J].宁波大学学报(理工版),2026,39(1):84-91.DOI:10.20098/j.cnki.1001-5132.2025.0616
HU Jin,SHU Xuedao,CHEN Qian.Research on forming theory and quality of aircraft engine turbine shaft through piercing-rolling integration forming[J].Journal of Ningbo University(Natural Science & Engineering Edition),2026,39(1):84-91.DOI:10.20098/j.cnki.1001-5132.2025.0616
| Title: | Research on forming theory and quality of aircraft engine turbine shaft through piercing-rolling integration forming |
| 作者: | 胡 瑾, 束学道, 陈 潜 |
| Author(s): | HU Jin, SHU Xuedao, CHEN Qian |
| 关键词: | 航空涡轮轴; 穿轧一体化; 多辊系斜轧; 成形理论; 成形质量 |
| Keywords: | aircraft turbine shaft; piercing-rolling integration; multi-roll skew rolling; forming theory; forming quality |
| 分类号: | TG335.13 |
| DOI: | 10.20098/j.cnki.1001-5132.2025.0616 |
| 文献标识码: | A |
| 摘要: | 基于穿轧一体化成形基本理论,探究轧件稳定轧制的各个相关工艺参数,通过simufact有限元模拟软件建立了穿轧一体化有限元模型,采用单因素实验设计模拟方案,研究涡轮轴穿轧一体化中三组轧辊各自的送进角和转速对轧件成形质量的影响规律,即每个实验组的外径误差、外圆柱度误差和壁厚标准差变化,找到各个工艺参数的取值范围。 |
| Abstract: | Based on the basic theory of piercing-rolling integration forming, the relevant process parameters for stable rolling with integration forming were explored. The finite element model of piercing-rolling integration forming was established by Simufact software, and the influences of feed angle and rotation speed of three groups of rolls on the forming quality of the rolling parts were studied by using a single-factor experimental design simulation scheme. Consequently, the variations of outer diameter error, outer cylindricity error and wall thickness standard deviation of each experimental group were identified, and the value ranges of all process parameters were determined. |
| 参考文献 /References: | [1].王世威.高温合金涡轮后轴加工工艺研究[D]. 大连: 大连理工大学, 2014. [2].崔平亮. 航空发动机低压涡轮轴疲劳寿命计算分析[D].成都: 电子科技大学, 2014. [3].BOVSUNOVSKY A, ZHAO W Y. Estimation of fatigue crack growth at transverse vibrations of a steam turbine shaft[M]//Dimitrovová Z, Biswas P, Gonçalves R, et al. Recent trends in wave mechanics and vibrations: proceedings of WMVC 2022. Cham, Switzerland: Springer, 2023:233-240. [4].牛旭. 斜连轧过程关键工艺技术的研究[D]. 太原: 太原科技大学, 2016. [5].双远华, 王付杰, 王清华. 无缝钢管连续斜轧工艺与设备的探索[J]. 机械工程学报, 2017, 53(10):18-24. [6].双远华, 赖明道, 张中元. 斜轧穿孔过程金属流动的有限元模拟[J]. 机械工程学报, 2004(3):140-144, 149. [7].陈建勋, 毛飞龙, 双远华, 等. 管材斜连轧过程有限元模拟与实验研究[J]. 锻压技术, 2019, 44(10):101-108. [8].王清华, 双远华. 斜连轧轧制过程中速度设定模型及控制研究[J]. 自动化仪表, 2017, 38(4):13-18. [9].ZHANG S, SHU X D, XU C, et al. Simulation and experiment of reduction of equal-diameter hollow shafts with three-roll skew rolling[J]. Procedia manufacturing, 2020, 50:183-186. [10].PATER Z, TOMCZAK J, BULZAK T. Numerical analysis of the skew rolling process for rail axles[J]. Archives of metallurgy and materials, 2015, 60(1):415- 418. [11].ZHANG S, SHU X D, XU C, et al. Research on wall thickness uniformity of hollow axles by three-roll skew rolling[C]//ASME International Mechanical Engineering Congress and Exposition, 2019:V02AT02A029. [12].DERAKOLA H A, GARCIA E, MURILLO- MARRODáN A. Effects of skew rolling piercing process friction coefficient on tube twisting, strain rate and formingvelocity[J]. Journal of materials research and technology, 2023, 25:7254-7272. [13].DERAKOLA H A, GILL E G, MURILLO-MARRODAN A. Analysis of super Cr13 stainless-steel internal fracture growth effects during skew mill piercing process[J]. Results in engineering, 2024, 21:101682. [14].YE C Q, SHU X D, XIA Y X, et al. Mechanism of integrated forming of shape and inner hole of hollow axle[J]. Metalurgija, 2022, 61(1):167-170. [15].LIN F, SHU X D, YE C Q, et al. Numerical analysis of integrated forming process of diagonal rolling and piercing of flange nuts[J]. Metalurgija, 2023, 62(1):81-84. [16].双远华, 胡建华, 赵春江, 等. 无缝钢管轧制工艺及其数值模拟[M]. 北京: 国防工业出版社, 2012. [17].陈潜, 束学道, 李依蔓, 等. 航空发动机涡轮轴穿轧一体化成形工艺及其数值模拟与分析[J]. 宁波大学学报(理工版), 2023, 36(6):24-29. |
| 备注/Memo: | 收稿日期:2025-06-18 宁波大学学报(理工版)网址:http://journallg.nbu.edu.cn/ 基金项目:国家自然科学基金(52375346) 第一作者:胡 瑾,硕士研究生,主要研究方向为金属塑性成形。E-mail: 2311090117@nbu.edu.cn *通信作者:束学道,教授,主要研究方向为金属塑性成形与装备。E-mail: shuxuedao@nbu.edu.cn 宁波大学学报(理工版)网址:http://journallg.nbu.edu.cn/ |