小型表贴式永磁电机不同护套性能差异仿真分析
PDF下载 (401)孔思琪,陈进华,仇一鸣,张 驰.小型表贴式永磁电机不同护套性能差异仿真分析[J].宁波大学学报(理工版),2022,35(4):40-45.DOI:
KONG Siqi,CHEN Jinhua,QIU Yiming,ZHANG Chi.Simulation analysis on performance difference of two types of sheaths for small surface-mounted permanent magnet motor[J].Journal of Ningbo University(Natural Science & Engineering Edition),2022,35(4):40-45.DOI:
| Title: | Simulation analysis on performance difference of two types of sheaths for small surface-mounted permanent magnet motor |
| 作者: | 孔思琪, 陈进华, 仇一鸣, 张 驰 |
| Author(s): | KONG Siqi, CHEN Jinhua, QIU Yiming, ZHANG Chi |
| 关键词: | 表贴式永磁电机; 玻璃纤维无纬带; 碳纤维 |
| Keywords: | surface-mounted permanent magnet motor; glass fiber weftless tape; carbon fibre |
| 分类号: | TM341 |
| 文献标识码: | A |
| 摘要: | 提出采用玻璃纤维取代碳纤维用于小型表贴式永磁电机护套的方案, 为此对一款实际生产中额定功率为11kW、额定转速为6000r?min-1的小型表贴式永磁电机转子的保护工艺进行了研究. 基于有限元法, 采用Ansys软件分别对玻璃纤维无纬带和碳纤维2种护套材料进行转子结构强度和温度场仿真. 结果表明, 碳纤维护套的保护效果优于玻璃纤维护套, 但玻璃纤维护套的散热性好于碳纤维护套, 2种护套均能保证测试电机的结构安全. 基于以上结果并考虑材料成本和工艺难易程度, 认为采用玻璃纤维护套性价比更高. |
| Abstract: | Aiming at using glass fiber to replace carbon fiber for the small surface-mounted permanent magnet motor, this paper takes a practical small surface-mounted permanent magnet motor, with a rated power of 11 kW and a rated speed of 6 000 r?min-1, as an example to study the rotor protection process. Based on the finite element method, the strength and temperature field of the rotor structure with both glass fiber weftless tape and carbon fiber sheath materials are simulated by Ansys. The simulation results show that the protection effect of carbon fiber sheath is better than that of glass fiber sheath, and the heat dissipation of glass fiber sheath is better than that of carbon fiber sheath. Both types of sheath can ensure the structural safety of the tested motor. Considering the above results as well as the differences in material cost and process difficulty, it is concluded that the glass fiber sheath has better cost performance in that it can reduce material cost and simplify production process. |
| 参考文献 /References: | [1] 钟志贤, 廖家蒙. 永磁电机转子中永磁体与护套的过盈量分析[J]. 装备制造技术, 2016(5):5-7. [2] 张超, 朱建国, 佟文明, 等. 高速内置式永磁转子强度分析与设计[J]. 电机与控制学报, 2017, 21(12):43-50. [3] 张凤阁, 杜光辉, 王天煜, 等. 高速电机发展与设计综述[J]. 电工技术学报, 2016, 31(7):1-18. [4] Fang H Y, Qu R H, Li J, et al. Rotor design for high-speed high-power permanent-magnet synchronous machines[J]. IEEE Transactions on Industry Applications, 2017, 53(4):3411-3419. [5] 李鸿梅, 张洪信, 赵清海, 等. 表贴式永磁同步电机永磁体护套动力特性研究[J]. 青岛大学学报(工程技术版), 2020, 35(4):17-22. [6] Yang L, Zhu Z Q, Shuang B, et al. Adaptive threshold correction strategy for sensorless high-speed brushless DC drives considering zero-crossing-point deviation[J]. IEEE Transactions on Industrial Electronics, 2020, 67(7):5246-5257. [7] Ahn J H, Han C, Kim C W, et al. Rotor design of high-speed permanent magnet synchronous motors considering rotor magnet and sleeve materials[J]. IEEE Transactions on Applied Superconductivity, 2018, 28(3):1-4. [8] 张凤阁, 杜光辉, 王天煜, 等. 高速永磁电机转子不同保护措施的强度分析[J]. 中国电机工程学报, 2013, 33(S1):195-202. [9] Xu H, Geng H P, Lin H, et al. Rotor design and analysis of a high speed permanent magnet synchronous motor for cryogenic centrifugal pump[C]//2019 IEEE International Conference on Mechatronics and Automation (ICMA). Tianjin, China. 2019:1756-1760. [10] 吴震宇, 曲荣海, 李健, 等. 表贴式高速永磁电机多场耦合转子设计[J]. 电机与控制学报, 2016, 20(2):98-103; 111. [11] 刘威, 陈进华, 崔志琴, 等. 高速永磁电机碳纤维护套转子综合特性研究[J]. 微特电机, 2017, 45(12):1-4; 13. [12] 李振平, 占彦. 高速永磁同步电机的转子结构强度分析研究[J]. 机电工程, 2016, 33(7):900-903. [13] 郝清亮, 朱少林, 杨德望. 中小型表面式永磁电机的制造工艺[J]. 电机与控制应用, 2010, 37(12):63-65. [14] 杨青. 电机绕线转子铁心表面无纬带的绑扎[J]. 电机与控制应用, 2011, 38(10):47-50. [15] 王晓远, 高鹏, 赵玉双. 电动汽车用高功率密度电机关键技术[J]. 电工技术学报, 2015, 30(6):53-59. [16] 鲍晓华, 刘佶炜, 孙跃, 等. 低速大转矩永磁直驱电机研究综述与展望[J]. 电工技术学报, 2019, 34(6):1148-1160. [17] 万援, 崔淑梅, 吴绍朋, 等. 扁平大功率高速永磁同步电机的护套设计及其强度优化[J]. 电工技术学报, 2018, 33(1):55-63. [18] 杨振中, 许欣, 段宗玉, 等. 表贴式永磁电机碳纤维护套转子强度及过盈量分析[J]. 电机与控制应用, 2019, 46(10):6-13. |
| 备注/Memo: | 收稿日期: 2021-07-06. 宁波大学学报(理工版)网址: http://journallg.nbu.edu.cn/基金项目: 国家自然科学基金青年基金(51807194); 宁波市“科技创新2025”重大专项(2019B10077); 宁波市自然科学基金(2019A610115).第一作者: 孔思琪(1997-), 男, 浙江杭州人, 在读硕士研究生, 主要研究方向: 高速电机设计. E-mail: 1243202951@qq.com*通信作者: 陈进华(1985-), 男, 江西进贤人, 博士/正高级工程师, 主要研究方向: 永磁电机设计及控制. E-mail: chenjinhua@nimte.ac.cn 宁波大学学报(理工版)网址:http://journallg.nbu.edu.cn/ |