聚氨酯材料发泡性能研究——硬段含量及发泡气体的影响
PDF下载 (125)王 凯,赵宝艳,张 利.聚氨酯材料发泡性能研究——硬段含量及发泡气体的影响[J].宁波大学学报(理工版),2024,37(6):100-107.DOI:10.20098/j.cnki.1001-5132.2024.0118
WANG Kai,ZHAO Baoyan,ZHANG Li.Studies of polyurethane foam properties: effects of hard segment content and foam gas[J].Journal of Ningbo University(Natural Science & Engineering Edition),2024,37(6):100-107.DOI:10.20098/j.cnki.1001-5132.2024.0118
| Title: | Studies of polyurethane foam properties: effects of hard segment content and foam gas |
| 作者: | 王 凯, 赵宝艳, 张 利 |
| Author(s): | WANG Kai, ZHAO Baoyan, ZHANG Li |
| 关键词: | 聚氨酯; 超临界发泡; 二氧化碳; 氮气; 力学性能 |
| Keywords: | polyurethane; supercritical foaming; carbon dioxide; nitrogen; mechanical properties |
| 分类号: | TQ328.3 |
| DOI: | 10.20098/j.cnki.1001-5132.2024.0118 |
| 文献标识码: | A |
| 摘要: | CO2和N2发泡制备了一系列合成单体相同、硬段含量不同的热塑性聚氨酯(TPU)发泡材料, 探究了硬段含量和发泡气体种类对发泡倍率以及力学性能的影响. 结果表明, 硬段含量越低, 初始发泡倍率越高. 发泡倍率基本随着温度升高先增加后减小, 并且与发泡剂种类无关. 当TPU的硬段含量、饱和压力不变且N2作为发泡剂时, 塑化效应较弱, 使得最佳发泡温度显著提高. 以Elastollan TPU 1175A为例, 保持压力13MPa不变, CO2作为发泡剂时, 140℃下初始发泡倍率达到最大. 然而N2作为发泡剂时, 155℃下初始发泡倍率达到最大. 进一步研究了不同发泡剂下相同发泡倍率材料的力学性能, 循环压缩实验结果表明, 采用N2制备的泡沫材料最大压缩应力提高25%, 损耗能量和百分比均较低 |
| Abstract: | In this paper, a series of thermoplastic polyurethane (TPU) foams with same synthesized monomers and different hard section contents were prepared by supercritical CO2 and N2 foaming, respectively, and the effects of the hard section content and the type of foaming gases on the foaming ratio and mechanical properties were investigated. The results show that, the lower the content of hard segment, the higher the initial foaming ratio. The foaming ratio basically increased and then decreased with the increase of temperature, and was independent of the type of blowing agent. When the hard section content and saturation pressure of TPUs were kept constant, the plasticizing effect of N2 as a blowing agent was weaker, which led to a significant increase in the optimum foaming temperature. Taking Elastollan TPU 1175A as an example, the initial foaming ratio was maximized at 140℃ when CO2 was used as a blowing agent at a constant pressure of 13MPa. However, when N2 was used as the blowing agent, the initial foaming ratio was maximized at 155℃. The mechanical properties of the materials with same foaming ratio under different blowing agents were further investigated, and the results of cyclic compression experiments show that the maximum compression stress of the foams prepared with N2 was increased by 25%, and the loss of energy and percentage were both lower. |
| 参考文献 /References: | [1].COOPER S L, TOBOLSKY A V. Properties of linear elastomeric polyurethanes[J]. Journal of Applied Polymer Science, 1966, 10(12):1837-1844. [2].CHAU K W, GEIL P H. Domain morphology in polyurethanes[J]. Polymer, 1985, 26(4):490-500. [3].BOUBAKRI A, HADDAR N, ELLEUCH K, et al. Impact of aging conditions on mechanical properties of thermoplastic polyurethane[J]. Materials & Design, 2010, 31(9):4194-4201. [4].CHEN C P, DAI S A, CHANG H L, et al. Polyurethane elastomers through multi-hydrogen-bonded association of dendritic structures[J]. Polymer, 2005, 46(25):11849- 11857. [5].GE C B, REN Q, WANG S P, et al. Steam-chest molding of expanded thermoplastic polyurethane bead foams and their mechanical properties[J]. Chemical Engineering Science, 2017, 174:337-346. [6].马文良. 基于超临界CO2制备TPU发泡颗粒的机理及设备研究[D]. 青岛: 青岛科技大学, 2017. [7].ZHANG R, HUANG K, HU S F, et al. Improved cell morphology and reduced shrinkage ratio of ETPU beads by reactive blending[J]. Polymer Testing, 2017, 63:38-46. [8].WANG Y M, LI J, XIE Y B, et al. Fabrication of wrinkled thermoplastic polyurethane foams by dynamic supercritical carbon dioxide foaming[J]. The Journal of Supercritical Fluids, 2022, 180:105429. [9].LI J S, LIAO X, JIANG Q Y, et al. Creating orientated cellular structure in thermoplastic polyurethane through strong interfacial shear interaction and supercritical carbon dioxide foaming for largely improving the foam compression performance[J]. The Journal of Supercritical Fluids, 2019, 153:104577. [10].WANG W, LIAO X, GUO F M, et al. Facile fabrication of lightweight shape memory thermoplastic polyurethane/ polylactide foams by supercritical carbon dioxide foaming[J]. Industrial & Engineering Chemistry Research, 2020, 59(16):7611-7623. [11].张湘汉, 钟笑笑, 罗水源, 等. 超临界氮气制备热塑性聚氨酯发泡材料及其性能[J]. 合成橡胶工业, 2020, 43(5):402-406. [12].刘芳, 杨雪, 赵志刚, 等. 热塑性聚氨酯发泡片材和发泡珠粒成形体的形貌与力学性能的关系[J]. 高分子材料科学与工程, 2021, 37(6):49-56. [13].TANG M, HUANG G, ZHANG H H, et al. Dependences of rheological and compression mechanical properties on cellular structures for impact-protective materials[J]. ACS Omega, 2017, 2(5):2214-2223. [14].蒋瑞. 热塑性聚醚酯弹性体多尺度结构调控及其超临界CO2发泡行为[D]. 上海: 华东理工大学, 2019. [15].LI R S, LEE J H, WANG C D, et al. Solubility and diffusivity of CO2 and N2 in TPU and their effects on cell nucleation in batch foaming[J]. The Journal of Supercritical Fluids, 2019, 154:104623. [16].KIRAN E, SARVER J A, HASSLER J C. Solubility and diffusivity of CO2 and N2 in polymers and polymer swelling, glass transition, melting, and crystallization at high pressure: a critical review and perspectives on experimental methods, data, and modeling[J]. The Journal of Supercritical Fluids, 2022, 185:105378. [17].LIU X, WEI C, DENG X Q, et al. Comparative study on foaming process of thermoplastic polyester and polyether polyurethane with supercritical CO2 as foaming agent[J]. Polymer-Plastics Technology and Materials, 2020, 59(5): 457-468. [18].XU Z R, WANG G L, ZHAO J C, et al. Anti-shrinkage, high-elastic, and strong thermoplastic polyester elastomer foams fabricated by microcellular foaming with CO2 & N2 as blowing agents[J]. Journal of CO2 Utilization, 2022, 62:102076. [19].王杰, 吴卫东, 周洪福. EMA对PBAT的扩链改性及其微孔发泡行为[J]. 工程塑料应用, 2020, 48(3):28-33. [20].RANGAPPA R, YEH S K. Effect of N2 plasticization on the crystallization of different hardnesses of thermoplastic polyurethanes[J]. The Journal of Supercritical Fluids, 2022, 189:105726. [21].WANG W, LIAO X, HE Y S, et al. Thermoplastic polyurethane/polytetrafluoroethylene composite foams with enhanced mechanical properties and anti-shrinkage capability fabricated with supercritical carbon dioxide[J]. The Journal of Supercritical Fluids, 2020, 163:104861. |
| 备注/Memo: | 收稿日期: 2024−01−12. 宁波大学学报(理工版)网址: http://journallg.nbu.edu.cn/ 基金项目: 宁波市科技局重大项目(2023Z088); 浙江纺织服装职业技术学院先进纺织服装及生态染整技术重点实验室基金(2023ZDSYS-A-003). 第一作者: 王凯, 硕士研究生, 主要研究方向: 高分子轻量化. E-mail: wkecho@outlook.com *通信作者: 张利, 博士/教授, 主要研究方向: 高分子轻量化. E-mail: zhangli2@nbu.edu.cn 宁波大学学报(理工版)网址:http://journallg.nbu.edu.cn/ |