一种灯饰外罩的剪切与拉深旋压组合工艺
PDF下载 (458)贾 震 1,吕伯超 1,潘广权 2,蔺鹏禹 3,刘宝明 1.一种灯饰外罩的剪切与拉深旋压组合工艺[J].宁波大学学报(理工版),2018,31(1):25-29.DOI:
JIA Zhen 1,L? Bo-chao 1,PAN Guang-quan 2,LIN Peng-yu 3,LIU Bao-ming 1.Combined process of shear and drawing spinning for a lighting cover[J].Journal of Ningbo University(Natural Science & Engineering Edition),2018,31(1):25-29.DOI:
| Title: | Combined process of shear and drawing spinning for a lighting cover |
| 作者: | 贾 震 1, 吕伯超 1, 潘广权 2, 蔺鹏禹 3, 刘宝明 1 |
| Author(s): | JIA Zhen 1, L? Bo-chao 1, PAN Guang-quan 2, LIN Peng-yu 3, LIU Bao-ming 1 |
| 关键词: | 灯饰外罩; 剪切旋压; 多道次拉深旋压; 壁厚分布 |
| Keywords: | lighting cover; shear spinning; multi-pass drawing spinning; wall thickness distribution |
| 分类号: | TG376 |
| 文献标识码: | A |
| 摘要: | 针对一种带有锥面与圆柱面组合形状特征的灯饰外罩, 提出了采用剪切旋压结合多道次拉深旋压的组合方法进行成形, 并对相应的工艺特点进行分析, 为实际生产提供理论依据. 研究中, 通过板坯尺寸参数的计算与多道次旋轮路径的设计, 确定了旋压试验方案, 并在此基础上开展组合旋压的工艺试验, 检验了灯饰外罩旋压件的形貌尺寸, 并进一步分析了锥面与圆柱面部分的壁厚分布, 发现锥面部分壁厚分布符合剪切旋压规律, 圆柱面部分壁厚分布呈先小后大趋势, 并揭示其原因. |
| Abstract: | Aiming at a specific type of lighting cover with the combination of conical surface and cylindrical surface, a method of shear spinning combined with multi-pass drawing spinning is proposed, and the corresponding process characteristics for the actual production are analyzed. This work provides the theoretical basis for the actual production. In the study, the spinning experiment scheme is planned through blank size parameters calculating and multi-pass roller path designing, based on which the combined spinning experiment is carried out. The morphological dimensions of the spun work-piece are tested. And the wall thickness distributions of the conical surface part and cylindrical surface part are analyzed. It is found that the wall thickness distribution of the conical surface part is correlated with the law of shear spinning, the wall thickness distribution of the cylindrical surface part shows an increasing trend. The mechanism behind the phenomenon observed is explored. |
| 参考文献 /References: | [1] Xia Q, Xiao G, Long H, et al. A review of process advancement of novel metal spinning[J]. International Journal of Machine Tools and Manufacture, 2014, 85:100-121. [2] 李启军, 范开春, 王琪, 等. 大尺寸薄壁钛合金简体旋压成形质量影响因素[J]. 宇航材料工艺, 2012, 42(1):86-88. [3] 赵云豪. 旋压技术现状[J]. 锻压技术, 2005, 30(5):95-97. [4] 夏琴香. 三维非轴对称零件旋压成形机理研究[J]. 机械工程学报, 2004, 40(2):153-156. [5] 杨英丽, 郭荻子, 赵永庆, 等. 钛旋压技术研究进展[J]. 稀有金属材料与工程, 2008(A04):625-629. [6] 阴中炜, 张绪虎, 周晓建, 等. 大型薄壁铝合金半球壳体旋压成形工艺研究[J]. 材料科学与工艺, 2013, 21(4):127-130. [7] 夏琴香, 杨明辉, 胡昱, 等. 杯形薄壁矩形内齿旋压成形数值模拟与试验[J]. 机械工程学报, 2006, 42(12):192-196. [8] Huang L, Yang H, Zhan M, et al. Forming characteristics of splitting spinning based on the behaviors of roller[J]. Computational Materials Science, 2009, 45(2):449-461. [9] 朱金华, 王超, 潘勇. 铝合金顶盖旋压工艺及工装设计[J]. 轻合金加工技术, 2016, 44(2):60-64. [10] 李亚非, 陈辉, 徐新泰, 等. 曲面薄壁异形件旋压成形工艺研究[J]. 锻压技术, 2005, 30(5):58-60. [11] 马世成, 王振杰, 王东坡. 带环向内加强筋异形件内旋压成形技术研究[J]. 锻压技术, 2010, 35(1):53-55. [12] 孙丽丽. 汽车轮毂旋压成形过程的数值模拟[D]. 合肥: 合肥工业大学, 2008. [13] Li Y, Wang J, Lu G D, et al. A numerical study of the effects of roller paths on dimensional precision in die-less spinning of sheet metal[J]. Journal of Zhejiang University: Science A, 2014, 15(6):432-446. |
| 备注/Memo: | 收稿日期: 2017－11－07. 宁波大学学报（理工版）网址: http://journallg.nbu.edu.cn/基金项目: 辽宁省自然科学基金（201602558）; 航空制造工艺数字化国防重点学科实验室开放基金（SHSYS2016001）.第一作者: 贾震（1980－）, 男, 辽宁沈阳人, 博士/讲师, 主要研究方向: 回转体薄壁件旋压成形. E-mail: jiaz_2006@sina.com 宁波大学学报（理工版）网址：http://journallg.nbu.edu.cn/ |
